hi divvy

sorry to hear about poor little Neds sore bits! Im no cloth nappy expert but the covers i use are really good, archie doesn't have huge thighs though, and the covers aren't the cheapest either. I got them from Darlings Downunder on the net, they are Mother Ease Airflow PUL covers but i think size 2 is the biggest they goand i can't remember what weight they are meant to fit up to...the thigh can go to a pretty big size...anyway HTH andi hope you find a solution to Neds sore legs.