my girls get red raw with huggies and the elastic at the back (no matter what size) rubs and gets raw too. I'd go aldi or snugglers (even though they're made by the same company as huggies we have no problems with them.
I'd go Toddler based on his age (don't let the names of them fool you, they are just 'names' and not necessarily and indication of when they should be wearing them). DD has been in Toddler for ages, we've only just changed her to Walkers this week.
DD has never had nappy rash from Huggies, only from a few nasty poos. Each baby is different though but Huggies have been clinically proven to have the least likelihood of nappy rash - my dad was a Huggies rep for 17 years so I've heard a few ins and outs about them. We even tested their wetness capabilities with glasses of water on our kitchen bench when I was a teenager! Too funny! I always use a nappy paste or Sudocream just as a barrier anyway, always have. They are truly unbelievable how much liquid they can hold and still feel dry.
Just so you know, Snugglers are made by the same company as Huggies, they are just a slightly cheaper version
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