This happened to my prefolds as well - it is because they sort of felt themselves a bit with the first few washes (it is what makes them absorbent) - that is the puffiness that you describe.
Two methods that have both worked for me is - either putting them in the dryer (if you have one) for a few minutes to fluff them - I do the same with my towels. Or I did once sit on the couch in front of the TV and literally scrunch them all about a bit and that seemed to help as well.
They will soften up again with wear but I understand how it feels going from beautifully soft ones to harder once they are washed a few times.
Thanks Muppity. I don't have a dryer but I did try scrunching them and it helped a bit. I hope they sort of take care of themselves in term softness in the future!! I was thinking of trying a bit of vinegar or epsom salts in the wash on my next pre-wash, which should be the last pre-wash.
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