Thanks so much guys for all your suggestions....I am putting them in to practice right now - it makes you wonder w\hy we start this whole wrapping business hey?
I agree, and have already decided next time around I dont think I will wrap bubs at all. We are often told not to "make a rod for our own back". But then we do all the things that are recommended & so on & end up having to break yet another habit.

Charlie wouldn't sleep unless wrapped too as I think it became a comfort thing, but we were up some times 7x a night re-wrapping him when he escaped. Istarted giving him the wrap whilst feeding before bed time to cuddle into & then we pop him into his sleeping bag, into bed & just plop the wrap on top of him & he plays with it & cuddles it. Since starting this he now sleeps through the night at 6.5months, so so far so good.
It's often a pain & you need to find something that works, or a bigger wrap. I've bought every wonder wrap & none worked. But someone told me that bubs just knows when they are ready & it seems the case here. He started rolling around in bed & not wanting arms restriceted but the comfort of the wrap.